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View Full Version : DooberMobile down for repair! (pic warning)


ÜberDoober
05-28-2008, 07:38 PM
For months now, The DooberMobile has been nursing a clicking CV joint, a strut that came apart and a variety of extra clunks and bangs. Thursday, while not totally breaking down, a horrible painful noise accompanied by a massive vibration let me know that time was up for ignoring the problem. I limped her home and parked her in the garage until this morning.

Our man on the board, kelstr, master mechanic and tinkerer, agreed to get his hands dirty in the name of DooberHood. I gingerly drove to his shop and we jumped right in.

Up in the air and running in 3rd produced a variety of abnormal sounds and shakes. From the sound of it, you would have thought wheel bearing but the heavy vibration made me think otherwise. You can see her passenger side paw is limping.

http://i57.photobucket.com/albums/g223/EKron/Picture022.jpg

My strut cartridge had come unscrewed from its holder but was otherwise intact. The bottom came off with the wheel assembly.
http://i57.photobucket.com/albums/g223/EKron/Picture028.jpg

http://i57.photobucket.com/albums/g223/EKron/Picture029.jpg
We started with the cheap things first and looked at the wheel bearings. They all looked great and the races didn't show a mark. Not bad for 200K!
After deciding that wasn't the problem, everything was repacked and the seals put back in.
http://i57.photobucket.com/albums/g223/EKron/Picture030-2.jpg

Noticed that my sway bar thingy was kind in need of a bushing or two as well! :)'

http://i57.photobucket.com/albums/g223/EKron/Picture026-1.jpg

Now this little car, a 1983 Toyota Tercel SR-5, is the closest thing you can get to motorcycling with four wheels. The thing rails around corners like you wouldn't believe with a wind up four banger and a 5-speed to match. I drive it like a road rally car! It is a blast, looks like hell, has no interior and is missing it's nose and both bumpers. :ack2: I think it need some big diecut vinyl DooberViller lettering on it!

With an hour of finding parts and another hour waiting, we were back on the job,
http://i57.photobucket.com/albums/g223/EKron/Picture041.jpg

The new driveshafts looked identical (at the time).
http://i57.photobucket.com/albums/g223/EKron/Picture038.jpg

However, when we went to put them in, the splined shaft stuck out of the hub too far and the nut couldn't seat and pull the shaft the rest of the way into position. We went on a hunt for spacers or washers or something.
http://i57.photobucket.com/albums/g223/EKron/Picture044-1.jpg

We couldn't find anything to fit and after a few failed trys, I got the great idea to use a bearing. kelstr whacked apart a few but nothing would quite fit the bill.
http://i57.photobucket.com/albums/g223/EKron/Picture045.jpg

We did decide that we were on the right track and went in search of another bearing to use as a spacer and found one that fit perfectly. Maybe not the best thing to use but it worked and the wheel, axle and strut all buttoned up nicely.
http://i57.photobucket.com/albums/g223/EKron/Picture049.jpg

We left the DooberMobile hanging on the rack waiting for new bushings for the sway bar. A damn set for each end (from Toyota) cost more than the driveshaft did. Makes no sense for a couple pieces of rubber.

We'll pick up in the morning and take care of a few other little things when the parts come in. I've got a leaky rocker cover gasket and while it is apart to replace it, we're going to check the valve adjustment too. New engine is now about 18 months old and we've never looked at them.:o

A quick oil dump, check of the tranny fluid, a rotation of the tires and four new spark plugs and I'll be back on the road. We'll have the rest of the story tomorrow! :)

After coming home and uploading the pictures, I see in our haste that we didn't notice beforehand that the wheel side of the two axles didn't match up. Look at the space where the splines start. We're lucky to have made it work and chances are, if this went to a shop to repair (which I'll never do), they would have told us we couldn't get parts.
http://i57.photobucket.com/albums/g223/EKron/Picture040.jpg

Cornbread Red
05-29-2008, 01:42 AM
..Use it up, wear it out..
Make it do, or do without.

Toyotas are fine machines. I love mine.
Chip

ÜberDoober
05-29-2008, 09:04 AM
..Use it up, wear it out..
Make it do, or do without.


I really like that! :)

Cornbread Red
05-29-2008, 11:59 AM
My parents lived by that motto.

My Dad also used to tell me to "Squeeze that nickel, till the indian rides the buffalo"..

I like old cars, motorcycles, and shop tools. I can get more use out of most any "made back 'when" thing and most are more rebuildable, too.

ÜberDoober
05-29-2008, 08:49 PM
Day two started off well, got ALL the valves adjusted and fixed a small wiring issue. Final parts were supposed to show up at 9:00 but didn't finally get there until 12:45.

http://i57.photobucket.com/albums/g223/EKron/Picture053.jpg

Got an awesome factory Toyota rocker cover gasket and the bushings for the ends of the torsion bar. It all went back together wonderfully and we rolled off the rack a little after 2:00.

EPIC FAIL

We didn't get far. Just about to the end of the street which is good or else the kelstr and I would have had farther to push. :ack2:

The lovely new driveshaft, that looked oh so close on the bench, was too short and came grindingly apart. Back on the lift she went and with some big hammers and lot of cussing, the DooberMobile came apart once again.

Frak me!

http://i57.photobucket.com/albums/g223/EKron/Picture058.jpg

:mad: They're taking it back and bringing one from a different manufacturer tomorrow. It costs more, of course. After being out of my office for the last two days pretending to be a mechanic, or at least getting as dirty as one, I'm swamped with work this evening, have a computer build to finish for installation tomorrow and a hella bunch of other stuff.

Will have to borrow the g/f's car tomorrow. Strapping a computer on the back of a Ninja ain't cool! :ack2:

ÜberDoober
05-31-2008, 06:05 PM
Happy to report the Doobermobile is back in action!

Was out running errands with the g/f in her car today and it took a dump while we out. Had to call a tow truck and blew most of the day dealing with it. :mad:

Looks like I'll be riding my Ninja next week for a few days, just in time for the temps to go over 100 again! Poop!